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Old 29 Mar 2012, 16:59 (Ref:3050514)   #1
turbo tim
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dog gears repair

any body got any recomendations for recutting the dogs on some xtrac gears?
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Old 29 Mar 2012, 21:24 (Ref:3050627)   #2
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There are firms that specialise in repairing dog gears that advertise in various mags but I don't know how cost effective they are for how long they will last, Quaife's have re machined some (of their own) for me in the past
However I have had a fair bit of success having just the corners welded (by a specialist) and just cleaned them up with the angle grinder with a fine disc as they don't have to be perfect to hold in.
http://www.xs11.com/xs11-info/tech-t...strations.html

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Old 29 Mar 2012, 21:49 (Ref:3050635)   #3
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Really? Does that work? I might be interested in this. I replaced a laygear because it was worn. The replacement shed all its teeth! It took an age to get another from Jack Knight, so I would be quite up for a spare...

Especially as this seems to be the norn!
http://tentenths.com/forum/showthrea...ht=jack+knight
http://tentenths.com/forum/showthrea...89#post2449189
(last one includes a link to my worn gear)

At the moment it is holding up books on the bookshelf!

Last edited by Adam43; 29 Mar 2012 at 21:55.
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Old 29 Mar 2012, 22:04 (Ref:3050641)   #4
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This guy did it without any "amazing" machinery.
http://bbs.homeshopmachinist.net/showthread.php?t=48346
As I said they don't have to be absolutely perfect as the design is very crude for a start !
This is only for repairing the dogs ( the gear teeth are something else)

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Balls of steel (knob of butter) They're Asking For Larkins. ( Proper beer) not you're Eurofizz crap. Hace más calor en España. Me han conocido a hablar un montón cojones! Send any cheques and cash to PO box 1 Lagos Nigeria Africa !
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Old 29 Mar 2012, 22:10 (Ref:3050644)   #5
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Ah, sorry misunderstood. Dimbo!
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Old 31 Mar 2012, 16:30 (Ref:3051322)   #6
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Hi Guys

Adam43 is quiet right DO NOT have any busniess dealings with the Jack Knight company

I had an absolute nightmare last year 2011 with this company tried who to charge me for new parts and give me second hand ones.

Stay well away.
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Old 8 Apr 2012, 07:29 (Ref:3055184)   #7
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Just pop along to most good motorcycle repair shops and ask them to do it or where they get their dogs repaired.

Motorcycles have been having damaged dogs underground since I was a kid, don't forget that this is a standard gear type for millions of motorcycles.
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